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A Few Tips:
- If you find small metal particles on any surface of
the block / sheave, stop the operation and inspect for damage. it is
possible for bearing races to disintegrate or seize up and cause
catastrophic failure.
- Do not hesitate to completely dismantle blocks.
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Click on photos to see larger images. |
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- Clean all components completely before inspection.
- Check the blocks for excessive wear on the becketts,
end connections, sheave bearings and center pins.
- Ensure the greaseways and grease nipples are clear
and free. Replace the grease nipple if necessary.
- Ensure the sheave grooves are smooth. If a wire rope
sheave shows the imprint of the rope, excessive rope wear will occur.
- Hang the sheave from a piece of twine and tap it
with a hammer. It should ring - if not it may be cracked.
- Look for signs of overloading; elongated links, eyes
or shackles; bent shackle, link or center pins; enlarged throat
hooks. If such conditions are found, the block should be replaced.
- Check the sheaves for proper rotation.
- Ensure all cable keepers are in place.
- Check the clearance between sheaves and cheek and
partition plates. It should be small enough that there is no danger
of the rope slipping between them.
- This is also an ideal opportunity to take photos of,
or sketch, anything unusual. This may be of use in the future.
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Click on photo to see larger image. |
- Make notes of what you found, where you found it and
what, if anything, you did about it.
- Measure the sheave groove with a groove gauge.
- Measure the cross-section of the pins in at least
three places to record wear.
- Grease it well and re-install.
- Ensure the cotter pin or other securing mechanism is
in good condition.
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